News

Load Tests in accordance with DIN EN 13155:2026

DIN EN 13155:2026  Load Tests for Your Load Handling Equipment New Requirements. In-House Test Facilities. Standards-Compliant Implementation.   We test your load handling equipment in accordance with the relevant standards and under realistic conditions – directly at our own test stands. Request your load test now DIN EN 13155:2026 introduces

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EuroBLECH 2026

Visit us at EuroBLECH 2026! 📅 20–23 October 2026 📍 Hannover Exhibition Grounds | Hall 1, Stand H108 At EuroBLECH, we will showcase our solutions for safe and efficient lifting processes in industrial applications. Discover our products and solutions live on site and talk to our team about your individual

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Wind Energy 2026

Meet us at WindEnergy Hamburg 2026!📅 22–25 September 2026📍 Hamburg Messe und Congress | Hall B7, Stand 528 Our solutions for safe and efficient lifting in the wind industry: SBI Rotor Blade Lifting Beam – for safe and efficient rotor blade handling TAPs – flexible lifting points for demanding lifting

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DGUV V3 Inspection

DGUV V3 Inspection for portable electrical equipment Safety and compliance for industry, onshore and offshore Complementary services for the safe and code-compliant operation of your work equipment Inquire now KI Bild Electrical equipment such as cable reels, tools, and office equipment must be inspected regularly. We are qualified to perform

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SBI rotor blade beam

The SBI rotor blade beam is a modular solution for the safe and precise handling of rotor blades in the wind industry. It supports all process steps from pick-up to exact positioning during assembly and meets the highest requirements for safety, stability and efficiency. Thanks to its design, the beam

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Development of an XXL tool for weights up to 4,000 t

The SpanSet Axzion GmbH project addresses the development of the basic design and structural construction of modular components for an XXL tool with a load capacity of up to 4,000 t (WLL). The focus is on a modular, transportable system architecture, as well as on the development of testing technology

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New CEO at Axzion!

We are delighted to announce that Tobias Füchtenbusch has taken over as Managing Director of Axzion effective October 1, 2025. Mr. Füchtenbusch holds a degree in Business Administration (Economics) and brings more than ten years of experience in finance, controlling, and IT. Before joining the SpanSet Group, he worked as

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One Year Offshore with Axzion’s Upending Tool

From June 2024 to June 2025, our customer DEME Group installed 61 wind turbines off the French Atlantic island of Noirmoutier, with a total capacity of 496 megawatts – enough to supply around 800,000 people with electricity. A key tool in this process was our Upending Tool, operated by our

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Flagpole for the world’s largest flag

Standard Equipment Adapted to Exceptional Requirements When the request from Azerbaijan came in via our Turkish distribution partner 2M, we were initially skeptical. In the capital city of Baku, a 192-meter-high flagpole was to be erected directly on the shores of the Caspian Sea. We had to quickly determine whether

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SBI Tests – Orders from Mountain Crane and Siemens Gamesa

Out-of-Service Rotor Blades for Test Runs It all started last year when we sold our SBI spreader beam to the crane service provider Mountain Crane. It is now being used across the USA and caught the attention of Siemens Gamesa. Siemens expressed interest in purchasing several SBI spreader beams but

Read More »

User Training for SBI Rotor Blade Beam in Brazil

Daily companions can be “potentially deadly” At the turn of the year 2024/25, WEG installed and commissioned the prototype of a new 7-megawatt wind turbine. The location: a wind farm in the state of Bahia in northeastern Brazil, 500 kilometers west of Salvador. For the installation of the rotor blades,

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Der Dreiarm-Greifer trägt mit seinen sechs Zangen bis zu 1.500 Tonnen.

Lifting beams for lifting work on nuclear facilities

Axzion certified according to KTA 1401 Axzion GmbH now also offers lifting beams and other lifting technology for the construction and dismantling of nuclear power plants. The company, which has branches in Langenfeld and Neustrelitz, recently provided proof that it meets the safety requirements of the Nuclear Safety Standards Commission

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New warehouse location in Langenfeld

SpanSet streamlines and accelerates logistics Übach-Palenberg, May 25, 2023 – SpanSet has converted the former Axzion production site in Langenfeld into a shipping warehouse. The logistics processes have been significantly accelerated and the packaging made more sustainable. A young master craftswoman for warehouse logistics is in charge of the warehouse.

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Into the future with energy

SpanSet Axzion GmbH focuses on safety with Verton lifting technology The safety and efficiency of wind turbines and construction projects are at the heart of today’s announcement of a partnership between Verton and SpanSet Axzion GmbH. Verton has announced that SpanSet Axzion GmbH will be their distribution partner in Germany,

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EVERYTHING AT HAND

New tools for the safe installation of wind turbines – from super-heavy to ultra-light With the construction of ever more powerful and larger wind turbines and the call for shorter set-up times, the demands on load handling equipment for assembly are also increasing. Safe gripping and lifting therefore requires further

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New telescopic traverse for simple and effective handling

The all-rounder for containers SpanSet Axzion GmbH, headquartered in Langenfeld, has developed a special telescopic lifting beam that is the first on the market that can accommodate three different container lengths. Telescoping without effort, independent energy supply, easy handling and space-saving transportation make the lifting beam an all-rounder for construction

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Axzion service worldwide

Axzion service worldwide Preventing downtime on onshore and offshore construction sites The Axzion service team carries out maintenance and repair work on lifting equipment worldwide. Downtime on wind turbine construction sites is extremely expensive. “The call comes suddenly, a day later you’re somewhere in the Far East.” – Heiko Ockenga’s

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Upending tool FAT

Release granted! SpanSet Axzion has handed over its largest ever built upending tool to the customer. The grab will soon be erecting monopiles weighing up to 1,800 tons at an offshore wind farm in Taiwan. At the end of January, the customer inspected and approved all functions at the Axzion

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Load Tests in accordance with DIN EN 13155:2026

DIN EN 13155:2026  Load Tests for Your Load Handling Equipment New Requirements. In-House Test Facilities. Standards-Compliant Implementation.   We test your load handling equipment in accordance with the relevant standards and under realistic conditions – directly at our own test stands. Request your load test now DIN EN 13155:2026 introduces changes to the requirements for testing and documenting load-handling equipment. The focus is particularly on load tests and the specified number of load cycles. SpanSet Axzion supports you in implementing these standards: from technical evaluation to conducting load tests on our own test stands. What does this mean for verification? Up to 16,000 Load Cycles For up to 16,000 load cycles, a load test is required. Depending on the application, additional verification may be required. More than 16,000 Load Cycles Both a structural analysis and a load test are required. In addition, a fatigue assessment in accordance with EN 13001 is required. The load test thus becomes a central component of the verification process. Load testing directly at Axzion Our own test stands. Our own design engineers. One point of contact. We conduct load tests ourselves on our own test stands—for both Axzion products and third-party products. Our design engineers plan the test setup and, if necessary, develop custom adapters to simulate actual load conditions as realistically as possible. Request your load test now In-house test stands We conduct load tests directly on our own high-performance test benches. Across all manufacturers Load testing for Axzion products as well as for third-party products. Engineering Technical planning and design of the test setup by our engineers. Custom test setups Custom adapters and test setups for realistic force application. Non-destructive testing Including VT, MT, PT, and UT performed by our own qualified inspection personnel. Documentation Documentation and evaluation of the audit conducted and its results. High-performance testing capabilities 3,000 t Max. test load > 13 m Interior height > 15 m Usable width 1,500 mm Max. stroke Von der Anfrage bis zum Lasttest 01 Technical evaluation Analysis of the load-bearing device, its application, and relevant load cases. 02 Test setup Planning of test conditions and, if necessary, design of custom adapters. 03 Load test Controlled load testing on our own test stands. 04 Documentation Evaluation and documentation of test results. More than just a load test Depending on the testing requirements, we can supplement the load test with additional services. These include visual and magnetic particle inspections before and after the load test, as well as photographic documentation of the testing process. The testing and evaluation are performed by qualified personnel. If necessary, we also collaborate with certification and testing organizations such as DNV, Lloyd’s Register, TÜV, and DEKRA. In addition to DIN EN 13155, tests can also be conducted in accordance with other international requirements, such as NORSOK, ASME, or AS standards. The result: a load test tailored to your application, including traceable test and results documentation. Load tests for a wide range of applications Our testing capabilities are suitable for, among other things, spreaderbeams, C-hooks, crane forks, as well as custom load-handling devices and special designs. Your benefits at Axzion Performed by qualified professionals Standard-compliant and practical testing Years of experience in onshore and offshore operating environments Comprehensive Testing services from a single source Downloads Catalog Q7 – PDF Ready for your load test? Our experts will be happy to advise you on the right solution for your needs.Request a no-obligation quote or a personalized consultation today.

EuroBLECH 2026

Visit us at EuroBLECH 2026! 📅 20–23 October 2026 📍 Hannover Exhibition Grounds | Hall 1, Stand H108 At EuroBLECH, we will showcase our solutions for safe and efficient lifting processes in industrial applications. Discover our products and solutions live on site and talk to our team about your individual requirements and applications. 👉 We look forward to welcoming you in Hannover!

Wind Energy 2026

Meet us at WindEnergy Hamburg 2026!📅 22–25 September 2026📍 Hamburg Messe und Congress | Hall B7, Stand 528 Our solutions for safe and efficient lifting in the wind industry: SBI Rotor Blade Lifting Beam – for safe and efficient rotor blade handling TAPs – flexible lifting points for demanding lifting operations   👉 Visit us in Hamburg, meet our team and discover our solutions live on site!

DGUV V3 Inspection

DGUV V3 Inspection for portable electrical equipment Safety and compliance for industry, onshore and offshore Complementary services for the safe and code-compliant operation of your work equipment Inquire now KI Bild Electrical equipment such as cable reels, tools, and office equipment must be inspected regularly. We are qualified to perform these inspections and conduct the DGUV V3 inspection in accordance with DIN VDE 0701-0702. Standard-compliant testing Conducted in accordance with DIN VDE 0701-0702 and applicable legal regulations. Onshore and Offshore Suitable for use even under demanding conditions, such as in industrial facilities or offshore wind farms. Qualified staff Inspection by qualified electricians in accordance with TRBS 1203. Documentation All results are documented, and the devices are labeled accordingly. Combinable Can be supplemented with additional testing services from a single source. Regular inspection Inspection intervals are determined based on usage and application. Risks: Goals: Risk of electrical accidents Fire hazard due to defective devices Production downtime caused by equipment failure Safe use of all electrical equipment High operational availability Compliance with legal requirements What is being tested? All electrical equipment that can be moved or transported during operation is inspected. This includes, for example: Cable reels and extension cords Power tools such as drills Equipment used in production and assembly Computers, monitors, and printers Equipment in break rooms and common areas Test procedure The audit consists of several steps: Visual inspection Checking the equipment for external damage to cables, connectors, and housings Measurement Monitoring of relevant electrical parameters to ensure safe use of the equipment Functional testing Testing of equipment under real-world operating conditions Documentation Documentation of inspection results and marking of tested equipment Inspection intervals How often inspections are conducted depends on how heavily the equipment is used. Typical guidelines: Construction site every 3 to 6 months Workplace & Production every 6 to 12 months Office up to 2 years Where we inspect We conduct our tests in a variety of applications: Industry and Manufacturing Offshore wind farms Construction and technical services Logistics and Port Operations Investment companies Your benefits at Axzion Performed by qualified professionals Safe and standard-compliant testing Years of experience in onshore and offshore operating environments Can be combined with other examination components The DGUV V3 inspection ensures that electrical equipment can be used safely and that legal requirements are met. With Axzion, you have a qualified partner to perform these inspections. Downloads Catalog Q7 – PDF Ready for your next project? Our experts would be delighted to advise you on the right solution for your needs. Request a no-obligation quote or a personalized consultation today.

SBI rotor blade beam

The SBI rotor blade beam is a modular solution for the safe and precise handling of rotor blades in the wind industry. It supports all process steps from pick-up to exact positioning during assembly and meets the highest requirements for safety, stability and efficiency. Thanks to its design, the beam ensures even load distribution and controlled guidance of the rotor blade throughout the entire installation process. This significantly increases process reliability and at the same time reduces the assembly effort on site. In combination with the optional turning unit module, the rotor blade can be rotated in a controlled manner from the transport position to the installation position. The turning process is precise and reliable, taking all safety-relevant parameters into account. This optimises workflows and minimises handling risks. The modular design allows flexible adaptation to different blade geometries and project-specific requirements. The result is an economical and future-proof solution for modern wind power projects where technical precision and the highest safety standards are crucial. Safety is built in the details. Quality defines the result.

When precision counts: Axzion in the dismantling of nuclear power plants

Axzion and SpanSet as key components in use at the Grafenrheinfeld nuclear power plant With the successful removal of the third of a total of four steam generators, each weighing 365,000 kg, another important milestone has been reached at the Grafenrheinfeld nuclear power plant. We are proud to have manufactured this modular external crossbeam with a load capacity of 440,000 kg on behalf of Framatome GmbH for the power plant operator PreussenElektra. Initial situation and original concept The original design of the external crossbeam was developed by Framatome on the load side using a concept involving heavy grummets and rope locks (steel construction), manufactured by Axzion and used for the first time in 2025 at the Unterweser nuclear power plant. Challenges involved: Complex handling at a working height of around 30 metres Long set-up and changeover times Damage to the coating of the steam generators Initiative by the SpanSet Group As part of a SpanSet GmbH factory tour initiated by Axzion, Framatome GmbH, PreussenElektra, TÜV Nord and TÜV Süd came together in Übach-Palenberg in January 2024 and were introduced to the technology, production and quality management involved in the manufacture of textile slings by Mr Ingo Burbach and Dr Jörg Krzoska. The event was very well received by all participants and was subsequently praised on several occasions. Result: technical optimisation In 2026, SpanSet Magnum-X® heavy-duty textile round slings were used for the first time to connect the outer crossbeam to the steam generator. The advantages: Significantly reduced set-up and lifting times Safe and significantly simplified handling Effective protection of the steam generator coating Conclusion This project is a strong example of what can be achieved through partnership, technical expertise and the commitment of our Axzion and SpanSet teams. Mit dem Laden des Videos akzeptieren Sie die Datenschutzerklärung von YouTube.Mehr erfahren Video laden YouTube immer entsperren

Development of an XXL tool for weights up to 4,000 t

The SpanSet Axzion GmbH project addresses the development of the basic design and structural construction of modular components for an XXL tool with a load capacity of up to 4,000 t (WLL). The focus is on a modular, transportable system architecture, as well as on the development of testing technology and the establishment of a procedure for testing the next generation of XXL tools. In the first few months of the project, the design specifications and specific requirements of the offshore XXL generation will be systematized, defined, and analyzed. This includes the evaluation of market requirements and standards, the selection and testing of standard and connecting elements, and the analysis of hydraulic and drive components. Furthermore, mechanical loads and stresses will be evaluated in order to derive resistance values and required cross-sections. Based on this, test requirements for load tests, including safety factors, will be defined. In addition, suitable manufacturing technologies and chains will be evaluated and a scalable production and logistics concept will be developed to optimize cost-effectiveness and quality.

New CEO at Axzion!

We are delighted to announce that Tobias Füchtenbusch has taken over as Managing Director of Axzion effective October 1, 2025. Mr. Füchtenbusch holds a degree in Business Administration (Economics) and brings more than ten years of experience in finance, controlling, and IT. Before joining the SpanSet Group, he worked as Division Manager at a mechanical engineering company. Since joining our team in January 2025, he has already established himself as a competent contact person and a dedicated colleague, approaching his work with great enthusiasm and energy.

One Year Offshore with Axzion’s Upending Tool

From June 2024 to June 2025, our customer DEME Group installed 61 wind turbines off the French Atlantic island of Noirmoutier, with a total capacity of 496 megawatts – enough to supply around 800,000 people with electricity. A key tool in this process was our Upending Tool, operated by our service technicians. Over a twelve-month period, it reliably erected the monopiles, even under demanding conditions such as stormy seas and drilling into rock up to 27 meters deep. Our conclusion: The Upending Tool has once again proven to be a reliable lifting device for offshore installations. With the expertise of our service technicians, we ensure maximum safety and efficiency for our customers. The Axzion Upending Tool was developed for the heaviest monopiles, with a load capacity of up to 1,500 tonnes and an adjustable gripping range of 4.5 to 6.5 meters. Thanks to advanced PLC control, hydraulically self-locking grippers, and redundant drives, safe and efficient operation is guaranteed at all times. We are proud to have contributed to this pioneering project – and we look forward to further collaborations with DEME!

Flagpole for the world’s largest flag

Standard Equipment Adapted to Exceptional Requirements When the request from Azerbaijan came in via our Turkish distribution partner 2M, we were initially skeptical. In the capital city of Baku, a 192-meter-high flagpole was to be erected directly on the shores of the Caspian Sea. We had to quickly determine whether we could provide the required lifting equipment. One thing was immediately clear: this would be technically demanding, and our standard Tool Kit would not be enough. But at Axzion, we have ambitious engineers. Adapting the Tower Tool Kit for 250-ton Sections The main challenge was the weight of the individual tower sections – up to 250 tonnes. Therefore, we had to adapt our standard Tower Tool Kit. Normally, we use two turning blocks on the lifting gear. For the Baku mast, six combined blocks were required to distribute the load properly – something we had never done before. Additionally, we designed and manufactured a custom Vario J-Hook with a lifting capacity of 135 tonnes – another first in our portfolio. Extreme Crane Height Constraints A particularly critical aspect was the crane height. There was less than one meter of clearance between the upper stop and the crane hook. This was resolved with meticulous planning. Our engineering team digitally modeled each individual tower section and simulated the entire lifting process in advance. Tower Assembly Without Axzion On-Site A unique feature of this project was that no Axzion personnel were present during the actual assembly of the tower. We delivered the equipment months before the installation and trained the Azerbaijani assembly team on-site. The national significance of this project became evident when we learned that a government representative attended the instruction session. 500 Kilograms Flying High – Safely The straightforward usability of our products is demonstrated by the fact that a three-hour training session was sufficient for the installers. The nine tower elements, which together form the 192-meter-high mast, were safely assembled without any incidents. Guinness World Record Entry While there are taller flagpoles in the world, the Baku mast has earned a spot in the Guinness World Records – because it flies the largest flag on Earth: 36 by 72 meters (nearly 2,600 square meters) and weighing half a tonne. A Grateful Message from the Client At the final project handover in late May 2025, we received a letter from the Technical Project Manager in Baku, along with photos of the completed structure. He wrote:“(…) your contribution to the construction of our flagpole is invaluable, for which we are deeply grateful (…)”.

SBI Tests – Orders from Mountain Crane and Siemens Gamesa

Out-of-Service Rotor Blades for Test Runs It all started last year when we sold our SBI spreader beam to the crane service provider Mountain Crane. It is now being used across the USA and caught the attention of Siemens Gamesa. Siemens expressed interest in purchasing several SBI spreader beams but wanted to conduct some tests first. A wind farm located on private property in Texas offered an excellent opportunity for this. The vast area stored out-of-service rotor blades awaiting disposal. The 71-meter-long blades were still intact enough to be used for practical testing. The focus was on the fast setup of the spreader beam, its mobility when fully assembled, and the ease of handling during blade pickup. SpanSet USA brought together around twenty people for the tests – ten from Siemens Gamesa and ten from Mountain Crane. By the end of the test runs, which took less than a day, Axzion received purchase commitments for several SBI spreader beams from both companies. It’s clear that Axzion has succeeded in bringing a concept to market that convinces in terms of functionality, handling, and cost-effectiveness. This is confirmed by further inquiries we are currently receiving.

User Training for SBI Rotor Blade Beam in Brazil

Daily companions can be “potentially deadly” At the turn of the year 2024/25, WEG installed and commissioned the prototype of a new 7-megawatt wind turbine. The location: a wind farm in the state of Bahia in northeastern Brazil, 500 kilometers west of Salvador. For the installation of the rotor blades, WEG ordered an SBI rotor blade beam from Axzion. From September to December 2024, we were on-site several times to train WEG employees in handling the beam. The focus was on assembly, operation, daily maintenance, and test lifts. During the final installation of the “7.X MW” prototype shortly before Christmas, Mr. Lehmann supported the customer with hands-on assistance and advice. Less than 30 minutes between hook-up and disconnectionThe learning process during installation was remarkable. By the time the third blade was installed, the customer was able to complete the full cycle—from attaching the SBI beam to lowering and detaching after the blade installation—in under two and a half hours. That’s incredibly fast, considering that lifting, inserting and bolting the blade, and crane lowering alone took two hours. This meant that only about 30 minutes were left for attaching and detaching the lifting solution and slings for the guide ropes. Far away from any mobile networkAlthough our teams are used to working in harsh environments, this project came with some unique challenges. We had to prepare even more meticulously for every contingency because there was no mobile network coverage anywhere nearby. Getting quick updates or documents sent to a smartphone was out of the question. The construction site was 75 kilometers from the nearest town, where our hotel was also located. Half of that distance was on a paved road, the other on a sandy track. Another unusual challenge: deadly wildlifeWorking at height always comes with risk, but we know how to protect ourselves. However, the bigger danger on this job was something else entirely: During the initial safety briefing, we were warned that anything crawling or creeping in the area could be potentially deadly—especially snakes and spiders. Wearing gaiters was mandatory. On top of that, the sun was brutal—sleeveless shirts and uncovered heads were strictly forbidden. About WEG – 40,000 employees worldwideFounded in Brazil in 1961, WEG manufactures electric motors, generators, and turbines, among other products. Production sites are located in Brazil, Argentina, and Mexico. The company employs 40,000 people globally and has an annual turnover of six billion euros. The German-sounding name “WEG” derives from the initials of the founders’ first names: Werner Ricardo Voigt, Eggon João da Silva, and Geraldo Werninghaus. An SBI rotor blade beam from Axzion in action. Prior to deployment, Axzion specialists conducted on-site user training sessions in Brazil. A rotor blade is lifted using the SBI rotor blade beam and subsequently mounted. Any questions? Feel free to contact us.